Waferpedia

EV Group

EVG40

The EVG40 is a top-to-bottom side alignment accuracy measurement system from EV Group. The EVG40 uses non-destructive, visible light, self-calibrating technology. The EVG40 offers absolute alignment accuracy better than 0.5 µm with a statistical probability of 99%.[1][2]

EVG40 — web.archive.org
Fig. 01EVG40web.archive.org[1]

Wafer size

200mm

Optics

High power objectives from 5x to 50x[1]

What it is

The EVG40 is a metrology and inspection system for top-to-bottom side alignment accuracy measurement. The EVG40 is a PC-based measurement system with manual to fully automated versions.[1]

The EVG®40 NT is an automated measurement system for bonding and lithography metrology. The EVG®40 D2W is a die-to-wafer overlay metrology system for die overlay measurement after bonding.[3][4]

How it works

The EVG40 uses non-destructive, visible-light, self-calibrating measurement technology. The EVG40 supports repeatable top-to-bottom side alignment accuracy measurement.[1]

The EVG40 family uses alignment-stage optics, image recognition, and measurement modes for transparent overlay and linewidth measurement. The EVG®40 NT adds a top-to-bottom-side microscope, critical dimension measurement, die-to-die alignment verification, and multilayer thickness measurement.[1][3]

The EVG®40 D2W uses state-of-the-art optics and image processing algorithms for overlay measurement. The EVG®40 D2W supports laterally measured side-by-side fiducials and vertically measured targets through dual-focus optics and infrared light.[4]

Where it fits in the process flow

The EVG40 sits in inspection and metrology after alignment-critical lithography or bonding steps. The EVG®40 NT is used to verify lithography-relevant parameters and bond alignment accuracy.[1][3]

The EVG®40 D2W sits after die-to-wafer bonding for overlay verification. The EVG®40 D2W is intended for high-volume manufacturing environments and process control in advanced packaging.[4]

Applications

The EVG40 accepts any wafer or substrate material up to 200 mm. The EVG40 family includes configurations for standard, advanced, semi-automated, and fully automated operation.[1]

The EVG®40 NT is used for bonding and lithography metrology, critical dimension measurement, die-to-die alignment verification, and multilayer thickness measurement. The EVG®40 D2W supports die-to-wafer overlay measurement for heterogeneous integration, fan-out wafer-level packaging, 2.5D and 3D integration, and chiplet-based architectures.[3][4]

The EVG40 family uses high-power objectives from 5x to 50x. The EVG40 family is specified for absolute accuracy below 0.5 µm with a statistical probability of 99 percent.[1]

What do the numbers mean?

Wafer handling4

Supported wafer or substrate size
Any wafer or substrate material up to 200 mm[1]
Accurate?
Semi-automated basic unit
Alignment stage optics; advanced features include image recognition system, quick transparent overlay, and linewidth measurement mode; automation features include programmable microscope stage rack and motorized chuck rotation[1]
Accurate?
Fully-automated basic unit
Alignment stage optics; advanced features include image recognition system, quick transparent overlay, and linewidth measurement mode; automation features include programmable microscope stage rack, motorized chuck rotation, and robotic autoload cassette-to-cassette[1]
Accurate?
Wafer size
Any wafer or substrate material up to 200 mm[1]
Accurate?

Optics & imaging3

Objective magnification
High power objectives from 5x to 50x[1]
Accurate?
Standard basic unit
Alignment stage optics[1]
Accurate?
Advanced basic unit
Alignment stage optics; advanced features include image recognition system, quick transparent overlay, and linewidth measurement mode[1]
Accurate?

Performance7

Measurement type
Top-to-bottom side alignment accuracy measurement system[1]
Accurate?
Measurement capability
Repeatable top-to-bottom side alignment accuracy measurement[1]
Accurate?
Absolute accuracy
< 0.5 µm with a statistical probability of 99%[1]
Accurate?
Measured parameters (NT variant)
Lithography-relevant parameters like critical dimensions, as well as bond alignment accuracy[3]
Accurate?
Measurement methods (NT variant)
Critical dimension (CD) measurement, die-to-die alignment verification, multi-layer thickness measurement[3]
Accurate?
Measurement accuracy (NT variant)
High measurement accuracy in vertical and lateral direction[3]
Accurate?
Overlay measurement (D2W variant)
100 percent die overlay measurement with high precision[4]
Accurate?

Control & software1

Control platform
PC-based measurement system[1]
Accurate?

Configuration & options2

Technology
Non-destructive, visible light, self calibrating technology[1]
Accurate?
Automation range
Manual to fully-automated versions[1]
Accurate?

Vintage & configurations

Documented models & variants

DesignationGenerationVintageChangesSource
EVG40 Standard——Basic unit with alignment stage opticsweb.archive.org[1]
EVG40 Advanced——Basic unit with alignment stage optics and advanced features including image recognition system, quick transparent overlay, and linewidth measurement modeweb.archive.org[1]
EVG40 Semi-Automated——Basic unit with alignment stage optics and advanced features including image recognition system, quick transparent overlay, linewidth measurement mode, programmable microscope stage rack, and motorized chuck rotationweb.archive.org[1]
EVG40 Fully-Automated——Basic unit with alignment stage optics and advanced features including image recognition system, quick transparent overlay, linewidth measurement mode, programmable microscope stage rack, motorized chuck rotation, and robotic autoload cassette-to-cassetteweb.archive.org[1]
EVG40 AUTOMATED——Mentioned as a field-upgrade target from the semi-automated versionweb.archive.org[1]
EVG40 Standard Basic Unit——Alignment Stage Opticsweb.archive.org[1]
EVG40 Advanced Basic Unit——Alignment Stage Optics; Advanced Features: Image Recognition System, Quick Transparent Overlay, Linewidth Measurement Modeweb.archive.org[1]
EVG40 Semi-Automated Basic Unit——Alignment Stage Optics; Advanced Features: Image Recognition System, Quick Transparent Overlay, Linewidth Measurement Mode; Automation Features: Programmable Microscope Stage Rack, Motorized Chuck Rotationweb.archive.org[1]
EVG40 Fully-Automated Basic Unit——Alignment Stage Optics; Advanced Features: Image Recognition System, Quick Transparent Overlay, Linewidth Measurement Mode; Automation Features: Programmable Microscope Stage Rack, Motorized Chuck Rotation, Robotic Autoload Cassette-to-Cassetteweb.archive.org[1]
EVG40 NT——Stand-alone automated measurement system enabling measurement of lithography-relevant parameters like critical dimensions, as well as bond alignment accuracy; top-to-bottom side microscope; PC-based measurement and pattern recognition softwareevgroup.com[3]
EVG40 NT2——Referenced as EVG's industry benchmark system against which the EVG40 D2W achieves up to 15X higher throughputevgroup.com[4]
EVG40 D2W——Die-to-wafer overlay metrology platform for 100 percent die overlay measurement; dual focus optics, infrared light, universal measurement process, up to 5-parameter overlay modelevgroup.com[4]
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Not publicly documented

Field notes

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Frequently asked questions

What is the EVG40 used to measure?

The EVG40 measures top-to-bottom side alignment accuracy. The EVG40 also supports repeatable top-to-bottom side alignment accuracy measurement.[1]

What wafer or substrate size does the EVG40 support?

The EVG40 supports any wafer or substrate material up to 200 mm.[1]

Not publicly documented

The following facts about the EVG40 are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the EVG40 are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • The control-system platform and OS era of the EVG40 are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • No publicly documented failure modes or field errata for the EVG40 are on record.

    Answerable by: a field service engineer, process engineer, or maintenance technician

  • The process node or technology generation of the EVG40 is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

  • No publicly documented compatible parts, consumables, or accessories for the EVG40 are on record.

    Answerable by: an OEM parts catalog or a service engineer

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Sources & citations

Sources (4)Every fact above is drawn from these public sources
  1. [1]web.archive.org — web.archive.orgweb.archive.org
  2. [2]EVG40 — EV Group | Specs, Sourcing & Service | Waferpedia — waferpedia.comwaferpedia.com
  3. [3]evgroup.com — evgroup.comevgroup.com
  4. [4]evgroup.com — evgroup.comevgroup.com
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Last updated Oct 5, 2026.

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